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2014 - Mazda6 - Transmission/Transaxle

CLUTCH PEDAL REMOVAL/INSTALLATION [C66M-R]

CAUTION:

Removal

1. Disconnect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.5].)
2. Remove the air cleaner component (air cleaner, air hose). (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.5].)
3. Remove the battery component (battery, battery tray and PCM component). (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.5].)
4. Remove the bracket from the steering shaft. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
5. Remove the clutch pedal position switch. (See CLUTCH PEDAL POSITION SWITCH REMOVAL/INSTALLATION [C66M-R].)
6. Remove the starter interlock switch. (See STARTER INTERLOCK SWITCH REMOVAL/INSTALLATION [C66M-R].)
7. Remove the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
8. Disconnect the steering shaft from steering gear. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
9. Disconnect the clutch pipe No.1 from clutch master cylinder, and plug it to avoid clutch fluid leakage. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-R].)
10. Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-R].)
11. Remove in the order indicated in the table.



1

Nut

2

Clutch master cylinder

(See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)

3

Clutch pedal

4

Pedal pad


Installation

1. Install in the order indicated in the table.



1

Pedal pad

2

Clutch pedal

3

Clutch master cylinder

(See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [C66M-R].)

4

Nut


2. Connect the clutch reserve hose to clutch master cylinder. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-R].)
3. Connect the clutch pipe No.1 to clutch master cylinder. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [C66M-R].)
4. Connect the steering shaft. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
5. Install the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
6. Bleed the air from the clutch system. (See CLUTCH FLUID REPLACEMENT/AIR BLEEDING [C66M-R].)
7. Inspect the clutch pedal. (See CLUTCH PEDAL INSPECTION [C66M-R].)
8. Install a new starter interlock switch. (See STARTER INTERLOCK SWITCH REMOVAL/INSTALLATION [C66M-R].)
9. Install a new clutch pedal position switch. (See CLUTCH PEDAL POSITION SWITCH REMOVAL/INSTALLATION [C66M-R].)
10. Install the bracket to the steering shaft. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)
11. Install the battery component (battery, battery tray and PCM component). (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.5].)
12. Install the air cleaner component (air cleaner, air hose). (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [SKYACTIV-G 2.5].)
13. Connect the negative battery cable. (See NEGATIVE BATTERY CABLE DISCONNECTION/CONNECTION [SKYACTIV-G 2.5].)
14. Fully depress the clutch pedal, and verify that the engine starts.


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