1. Disassemble in the order indicated in the table.CAUTION:
If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.
2. Assemble in the reverse order of disassembly.
| Step | Part name | Disassembly/assembly of main parts |
||
| Heater core | Evaporator temperature sensor | Evaporator |
||
| 1 | Polyurethane foam | − | − | − |
| 2 | Expansion valve | − | − | − |
| 3 | Adhesive polyurethane | − | − | − |
| 4 | Drain hose | − | − | − |
| 5 | Plate (1) | X | − | − |
| 6 | Plate (2) | X | − | − |
| 7 | Heater core | X | − | − |
| 8 | Driver-side air mix actuator (Full-auto air conditioner) | − | − | − |
| 9 | Driver-side air mix link (Full-auto air conditioner) | − | − | − |
| 10 | Passenger-side air mix actuator (Full-auto air conditioner) | − | − | − |
| Air mix actuator (Manual air conditioner) |
||||
| 11 | Passenger-side air mix link (Full-auto air conditioner) | − | − | − |
| Air mix link (Manual air conditioner) |
||||
| 12 | Airflow mode actuator | − | − | − |
| 13 | Airflow mode link set | − | − | − |
| 14 | Blower fan controller | − | − | − |
| 15 | A/C case (1) | − | X | X |
| 16 | A/C case (2) | − | X | X |
| 17 | Evaporator temperature sensor (See Evaporator Temperature Sensor Assembly Note.) | − | X | X |
| 18 | Evaporator | − | − | X |
| 19 | Airflow mode link set (with rear vent) | − | − | − |
| 20 | A/C case (rear vent (1)) (with rear vent) | − | − | − |
| 21 | A/C case (rear vent (2)) (with rear vent) | − | − | − |
| 22 | Door damper (with rear vent) | − | − | − |
| 23 | A/C case (3) | − | − | − |
| 24 | A/C case (4) | − | − | − |
| 25 | Door damper | − | − | − |
1. Assemble the evaporator temperature sensor as shown in the figure.
CAUTION:
When installing the evaporator temperature sensor without replacing the evaporator, assemble the evaporator temperature sensor with the installation position slid to the left of the previous position by 1 line. If the evaporator temperature sensor is assembled to the previously installed position, it may not function due to poor contact of the fin surface with the sensor detection area caused by fin deformation.
NOTE:
If an evaporator temperature sensor cannot be correctly positioned on the evaporator, replace the evaporator.