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2014 - Mazda6 - DriveLine/Axle

FRONT DRIVE SHAFT REMOVAL/INSTALLATION

CAUTION:

1. Remove the front under cover No.2. (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)
2. Remove the splash shield. (See SPLASH SHIELD REMOVAL/INSTALLATION.)
3. Drain the transaxle oil or ATF. (See MANUAL TRANSAXLE OIL REPLACEMENT [C66M-R].) (See AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT [FW6A-EL].)
4. Remove in the order indicated in the table.
5. Install in the reverse order of removal.



1

ABS wheel-speed sensor

2

Locknut

(See Locknut Installation Note.)

3

Tie-rod end ball joint

(See FRONT CROSSMEMBER REMOVAL/INSTALLATION.)

4

Stabilizer control link upper nut

5

Dynamic damper

6

Brake hose clip

7

Front lower arm ball joint

8

Drive shaft (LH)

(See Drive Shaft Removal Note.)

(See Drive Shaft (LH) Installation Note.)

9

Drive shaft clip

(See Drive Shaft Clip Installation Note.)

10

Bracket No.2

(See Bracket, Drive Shaft (RH) Installation Note.)

11

Drive shaft (RH)

(See Bracket, Drive Shaft (RH) Installation Note.)

12

Bracket No.1

(See Bracket, Drive Shaft (RH) Installation Note.)


Drive Shaft Removal Note

1. Install a spare nut onto the drive shaft.
2. Tap the nut with a copper hammer and separate the drive shaft from the axle.

3. Separate the drive shaft from the wheel hub.
4. Separate the drive shaft (LH) from the transaxle using the SSTs.

CAUTION:

Bracket, Drive Shaft (RH) Installation Note

CAUTION:

1. Tighten the bracket No.1 stud bolts.

2. Temporarily tighten the bolts A and B.

3. Tighten the bolts A, then tighten the bolt B to the specified torque.
4. Insert the drive shaft into the transaxle until the drive shaft bearing contacts the bracket stopper.
5. Temporarily tighten the nuts C, then tighten the nuts C to the specified torque.
6. Apply transaxle oil to the oil seal lip.
7. Apply grease (L2Y1 33247) to the wheel bearing inner race and drive shaft contact surface (Area A in figure).

Drive Shaft Clip Installation Note

1. Install a new drive shaft clip to the clip groove at the end of the drive shaft with the clip opening facing upward.

2. After installation, measure the outer diameter.

Drive Shaft (LH) Installation Note

CAUTION:

1. Apply transaxle oil to the oil seal lip.
2. Apply grease (L2Y1 33247) to the wheel bearing inner race and drive shaft contact surface (Area A in figure).

3. Insert the drive shaft into the wheel hub.
4. Install the drive shaft to the transaxle.

5. After installation, pull the transaxle side outer ring forward to confirm that the drive shaft is securely held by the clip.

Locknut Installation Note

1. After tightening the locknut once at a torque of 100—150 N·m {11—15 kgf·m, 74—110 ft·lbf}, loosen it 180 degrees once, and then retighten it at a torque of 236—274 N·m {25—27 kgf·m, 175—202 ft·lbf}.


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